The chart on the left outlines the 10 most profitable merch items, according to Jakprints, and as you can see, 6 of them (single and full color stickers, patches, magnets, guitar pics and buttons) are fairly inexpensive to manufacture, ranging from $0.20 to $0.40 each. The surprising thing is that most of these items generally have at least a 400% markup to as high as 750%.
While t-shirts are a perennial favorite, the biggest problem is the multiple sizes that you have to stock, and the space required for the inventory. There are a lot of other items that get the promotional job done for a lot less money and hassle.
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